An innovator in the steel manufacturing industry, Tri-State Industries (TSI) is a leading contract manufacturer to large OEM’s in the rail car, construction, and mobile trailer industries across Indiana, Illinois and Wisconsin. Our lean manufacturing principles, JIT systems and strategic supplier partnerships lead us to be efficient in all our operations without sacrificing product quality.
Our history
As the steel manufacturing industry became more and more competitive, we had to examine all our capabilities to maintain high levels of productivity. With welding being a substantial part of the business, TSI began streamlining those projects by using advanced technology so processes could occur simultaneously. By automating our services as much as possible, we maximized productivity, increased accuracy and reduced costs.
TSI today
TSI continues to evolve, as the lessons we’ve learned have led us to understand the best combinations of technology and manufacturing that deliver quality products. TSI’s experience can serve your business by optimizing your processes so you can refocus on core competencies. In today’s markets, the most successful companies outsource inefficient processes that strain internal resources.
Our facilities
Our locations in Hammond, IN, with over 80,000 sq. ft. of manufacturing space, and Alexandria, LA, with 125,000 sq. ft. of fabricating and welding space, are able to meet all of your needs. We operate under a compliance to ISO9001:2008 Standard.
TSI’s services
- Welding
- Fabrication
- Coating
- Tooling
- Assembly
Flex Systems
Tri-State Industries (TSI) realized many companies were encountering similar challenges in implementing automation. With so many valuable lessons learned on the journey, TSI established sister company Tri-State Automation (TSA) in 2009 to help businesses succeed in their conversion to automation.
The TSA difference
TSA is a full-service integrator of robotic welding and material handling automation. What separates us from the rest is our ability to draw upon TSI’s decades of experience in advanced manufacturing and combine it with our automation knowledge. Metal fabricators in Indiana, Illinois and Wisconsin partner with TSA because we offer local installation, onsite training and superior after-sale service that lead to gains in productivity, performance and cost savings.
TSA services
- High-performing turnkey robotic welding and material handling systems
- Integration tool and robotic fixture fabrication
- Engineering and manufacturing feasibility studies
- Robot programming and field service
- New and used robots, as well as parts
- Standard and custom weld applications in carbon steel, stainless steel and aluminium, including thin wall (.060) aluminium tubing
TSA works with Yaskawa Motoman, FANUC, and OTC-DAIHEN robots as well as welding equipment from Fronius, Lincoln Electric, and Miller Electric.
Why Automate?
Tri-State’s cost-effective and reliable robotic solutions
have significant benefits:
Reduction in Labor & Overhead
Up to 80% of welding costs are made up of labor and overhead
Boost Productivity Safely & Accurately
Increase production levels by as much as 200% while increasing accuracy and safety
OSHA Compliance
Proper implementation of automated robotic welding process helps maintain regulatory compliance with OSHA standards of Cr(VI) metallic chromium exposure
The TSI - TSA Approach
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1
RECEIVE ORDER
Upon receiving a new order, Tri-State launches our milestone system to ensure high quality from concept to installation
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2
PROJECT KICKOFF
Resources are assigned and schedules are designed for each automation project's critical milestones, as laid out by customer specifications
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3
MECHANICAL DESIGN
System and manufacturing solutions are designed with the latest technology to boost customer success
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4
ELECTRICAL DESIGN & PROGRAMMING
Appropriate control system architecture is developed to meet customer needs
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5
PROCUREMENT
Purchasing works closely with approved vendors and our in-house project managers to minimize cost and control schedules
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6
BUILD & TEST
Standard, flexible and custom production automation and manufacturing solutions are built at our facilities to meet the highest standards
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7
FAT & SAT CAPABILITIES
The automation system is runoff for customers to confirm all expectations are met at both our facility and onsite
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8
INSTALL
Field installation teams install and offer training on new and refurbished manufacturing integration systems, and warranties are standard for most equipment
OUR PARTNERS
